Condensing Boiler Plant Piping Design & Control Part 4: What is Specific Heat and Why You Should Care?

Special care must be taken in the design of condensing boiler systems with low water volume -- especially condensing boiler systems with water tube boilers. If not correctly designed, boilers will perpetually short cycle or (worse) constantly go off on high limit temperature. Why is this a problem with low water volume systems? It all has to do with Specific Heat....
Read More

Condensing Boiler Plant Piping Design & Control Part 3: Variable Primary/Variable Secondary Flow Systems

Variable primary/variable secondary flow is the top tier strategy for optimizing your condensing boiler system. You’re not only precisely load-matching your supply with demand, you’re setting up your primary pumps for pretty easy duty. But how would such a system be piped?
Read More

Condensing Boiler Plant Piping Design & Control Part 1: Setpoint Control Sensor Location

Where should the boiler set point control sensor be located in a condensing boiler system? Given the fact that we (hopefully) know that the return water to a natural gas-fired condensing boiler should be 120°F or below in order for the boiler to condense, simple logic may lead you to believe that you should control based on the return water temperature...
Read More

Energy Efficient Hot Water Boiler Plant Design Part 6: Best Applications for Condensing Boilers

Condensing boiler applications dovetail nicely with most of today’s energy efficient HVAC strategies, as well as ASHRAE 90.1 – 2010 and 2013 requirements. New and existing boiler plants are ripe with opportunities for condensing technology and can offer payback in as little as 2-3 years. Here we’ve listed some of the top applications for condensing boilers and why they are a good choice in each situation...
Read More

Energy Efficient Hot Water Boiler Plant Design Part 5: Fan Coils, Pumps & Flow Control

So you’ve decided to use condensing boilers on your next project – GREAT! Just remember that this decision will impact other aspects of your mechanical design. Condensing boilers DO NOT operate properly in systems that are designed around traditional non-condensing technology.
Read More